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Vacuum Forming Automotive Body Shell
Email:
bosin@dghw168.com
WhatsApp:
8617343450005
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Vacuum Forming Automotive Body Shell
Our vacuum forming automotive body shell is a full vehicle one-piece outer enclosure, custom-made for electric vehicles, low-speed new energy cars, sightseeing shuttle cars, patrol vehicles and various special engineering vehicles. Adopting large-format heavy gauge vacuum forming technology in our Foshan factory, the full car body shell realizes integrated molding without splicing, replacing traditional metal sheet assembly, delivering superior appearance integrity and structural durability.We select high-strength automotive-grade ABS, ASA and weather-resistant co-extruded thick sheets. Through professional large-scale vacuum forming process, we complete full vehicle outer shell, cab integral shell, front-rear integrated body and large curved covering structure that cannot be realized by ordinary small parts forming. The overall lines are smooth and seamless, with uniform wall thickness and high structural rigidity, effectively solving water leakage, rust and loose assembly problems of traditional spliced body shells.This integral automotive body shell features excellent all-weather outdoor adaptability. Added with UV anti-aging and weather-resistant formula, it resists long-term sun exposure, rain erosion, frost and high-low temperature alternating environment, no fading, yellowing, cracking or deformation. The material is lightweight but tough, reducing overall vehicle weight and power consumption, while providing good impact buffer performance to protect internal components and passengers.We support full full-vehicle personalized customization service. Custom overall vehicle length/width/height, body streamline radian, window opening position, door cutout layout, mounting reserved holes and surface styling are all available. Matte, glossy, textured grain and customized OEM spraying colors can be tailored to brand vehicle design. Whether standard model body shell or non-standard special-shaped vehicle enclosure, we provide in-house aluminum mold development, one-piece vacuum forming and 3/5-axis CNC precise trimming.With more than 16 years of large-size body shell thermoforming experience, our Foshan factory owns a complete one-stop industrial chain: independent sheet extrusion, large aluminum mold making, ultra-large vacuum forming equipment, precision CNC machining, bonding, polishing and full-body painting. Every automotive body shell is strictly inspected for overall flatness, radian smoothness, waterproof performance and assembly accuracy to meet whole vehicle supporting standards.Our custom vacuum forming automotive body shells have become the preferred supporting solution for new energy vehicle manufacturers, scenic sightseeing car brands and special vehicle refitting enterprises. With low mold investment, short new car development cycle and stable mass production capacity, we have become a reliable long-term partner for global customers in full car thermoformed body shell projects.Product Core Advantages
- One-piece integrated full car body shell, no splicing & no water leakage
- Large-size curved integral forming for special & electric vehicles
- Lightweight instead of metal sheet, no rust & low maintenance
- UV weatherproof & anti-aging, stable performance all year round
- Full custom size, shape, window position and body color
- One-stop service from mold making, forming to finished whole shell
Custom Service
Provide your whole vehicle dimension data or outline drawing. Our professional vehicle body engineering team will optimize structure and give factory competitive quotation.
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Vacuum Forming Automotive Body Shell
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Excellent Manufacturing Strength
Experienced Team Assurance
With 12 years of industry expertise (established in 2013) and employees' years of experience in vacuum forming, we ensure professional supervision from research and development to production.
Advanced Production System
Integrated one-stop production chain: covering the entire process from raw material particles to sheet extrusion, aluminum mold making, vacuum forming, five axis/three-axis CNC machining, prototype bonding and polishing, assembly, oil spray screen printing, and packaging and export.
Customized Service Capability
Offer tailored solutions including color/pattern customization, and special requirements like UV resistance, flame retardancy. Support full-process customization from design to mass production based on customer needs.
Showcase of Real partner cases
Since 2013, Hongweiyuan vacuum forming has gradually been applied in various industries, building a good reputation in the industry and establishing long-term cooperative relationships with many well-known enterprises. By adhering to the attitude of win-win cooperation, emphasizing commitment, and strictly controlling product quality, it has won the trust and support of its partners
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