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Heavy Gauge Thermoforming Custom Car Roof Luggage Box Shell
Email:
bosin@dghw168.com
WhatsApp:
8617343450005
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Heavy Gauge Thermoforming Custom Car Roof Luggage Box Shell: Durable OEM Rooftop Cargo Carrier Manufacturing
We are focusing on professional heavy gauge thermoforming custom car roof luggage box shell developing and manufacturing, specializing in thick sheet vacuum forming for all styles of automotive rooftop storage cargo boxes covering sedans, SUVs, MPVs and off-road vehicles. Our Foshan workshop sticking to full OEM & ODM customized production mode, never stocking universal finished roof luggage shells for spot selling.We are selecting multi-layer co-extruded composite sheets including ABS+ASA, ABS+PMMA and PC composite thick boards ranging from 3mm–10mm as core raw materials, optimizing sheet formula against outdoor UV erosion, low-temperature cracking and driving impact damage during long-distance self-driving travel. Different from thin vacuum forming for disposable packaging, heavy gauge thermoforming processing is adopting dedicated large-scale thick sheet forming equipment to keep uniform wall thickness and overall structural toughness of roof luggage casing.We are running full in-house production workflows covering 3D outline optimizing for roof box, exclusive custom mold developing, constant-temperature sheet preheating, precision vacuum adsorption shaping, water circulation cooling setting, five-axis CNC edge trimming and surface anti-aging coating treating. Every curved streamline, reserved lock installation position and mounting bracket groove is being replicated strictly per clients’ design drafts or physical samples, realizing irregular aerodynamic streamline shaping that traditional injection molding finds high-cost to achieve.This thermoformed custom roof luggage shell is perfectly suiting for outdoor self-driving equipment storage, camping gear packing, ski and bicycle accessory holding, greatly expanding car inner loading space without occupying passenger compartment area. Finished thermoforming roof boxes featuring lightweight structuring compared with metal luggage casing, excellent waterproof & dustproof performance, scratch resisting and long-term outdoor weathering resisting, remaining stable appearance under high-temperature summer exposure and cold winter freezing environment.We are supporting all-round personalized customizing: overall box dimension from 300L up to 900L capacity, streamline outline redesigning, matte/glossy surface finishing, full-color body tint matching, double-side opening structure layout and embedded brand logo carving or silk printing. Optional upgraded surface treatments include UV anti-yellowing coating, oil-proof easy-clean layer and flame retardant material formulation to satisfy global auto aftermarket and outdoor brand customized demands.Choosing heavy gauge thermoforming for roof luggage shell brings obvious cost advantages for new product developing: custom thermoforming mold costing only 1/5~1/3 of injection mold expense, greatly lowering clients’ early-stage new model research investment and supporting small-batch trial producing from dozens of pieces before mass bulk order delivery. We are completing prototype sample confirming within 7–10 working days after receiving clients’ design data, arranging stable mass production once sample gets verified.Relying on over ten years thick sheet thermoforming experience in automotive exterior parts, our factory is long-term cooperating with auto modification brands, outdoor camping equipment enterprises, cross-border auto accessory wholesalers and global luggage box designers. Always sticking to drawing/sample exclusive customization instead of standardized ready-made goods supplying, we are providing reliable one-stop thermoforming solution for global custom car roof luggage shell projects.Core Custom Advantages of Our Thermoformed Roof Luggage Shell
- Heavy gauge thick sheet thermoforming with 3–10mm composite board for strong impact resisting
- Low-cost custom mold, friendly for new brand small-volume trial order developing
- Full custom capacity, shape, color and opening structure without fixed standard specification
- ASA composite surface resisting UV aging, preventing long-term outdoor yellowing and cracking
- In-house full-process production from mold crafting to finished product fine finishing
Simple Custom Cooperation Flow
Sending your roof luggage 3D drawing, reference sample or detailed dimension requirement, our engineering team recommending matched sheet material and drafting targeted OEM quotation promptly.
Keywords:
Heavy Gauge Thermoforming Custom Car Roof Luggage Box Shell
Excellent Manufacturing Strength
Experienced Team Assurance
With 12 years of industry expertise (established in 2013) and employees' years of experience in vacuum forming, we ensure professional supervision from research and development to production.
Advanced Production System
Integrated one-stop production chain: covering the entire process from raw material particles to sheet extrusion, aluminum mold making, vacuum forming, five axis/three-axis CNC machining, prototype bonding and polishing, assembly, oil spray screen printing, and packaging and export.
Customized Service Capability
Offer tailored solutions including color/pattern customization, and special requirements like UV resistance, flame retardancy. Support full-process customization from design to mass production based on customer needs.
Showcase of Real partner cases
Since 2013, Hongweiyuan vacuum forming has gradually been applied in various industries, building a good reputation in the industry and establishing long-term cooperative relationships with many well-known enterprises. By adhering to the attitude of win-win cooperation, emphasizing commitment, and strictly controlling product quality, it has won the trust and support of its partners
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